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Sagar Ferex

Our Process

Moulding

Moulding Process | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry
Moulding Process | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry

High Pressure Green Sand Horizontal Moulding Line:

  • Fully automatic sand plant 15 MT per hour
  • Online Sand testing by RTC Unit
  • Mould rate 60 Moulds per hour
  • Box size 600 x 600 x 150/250 & 250 / 250 mm

Mechanized ARPA 300 Jolt-Squeeze moulding line:

  • Semi-automatic sand plant 6 MT per hour
  • Mould rate 45 Moulds per hour
  • Box size 450 x 550 x 150 / 200mm

Conventional NO BAKE Moulding Line:

  • Moulding box size up to 1000 x 1000 x 500 with weight maximum 350 Kgs.
 

Melting & Pouring

Melting and Pouring Process | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry
  • Inductotherm 300 kg and 500 kg Induction Furnaces
  • Melting rate 45 minutes per metric tonne
  • Pouring through EOT 5 MT crane to transfer on Direct Pouring Track
 

Core Shop

Core Shop | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry

PLC Control Cold Box Core Shooter:

  • CFM Make - 700 x 700 x 500 with upto 45 Kgs. Core Capacity – 1 Nos.
  • SUSHA Make - 300 x 300 x 200 with upto 10 Kgs. Core Capacity – 2 Nos.
  • SUSHA Make - 400 x 400 x 300 with upto 15 Kgs. Core Capacity – 2 Nos.

No Bake Core:

  • Customized made upto 100 Kgs. Core
 

Shot Blasting & Fettling

Fettling | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry
  • Tumble Blast Shot blasting machine – 2 Nos.
  • Swing table Shot blasting machine – 1 Nos.
  • Cutting through wedge breaker
  • Bench and Other grinding facilities
  • Spray and Dipping painting facilities
 

Machine Shop

Machine Shop | Sagar Ferex - Sand Casting Foundry, Ductile Iron Casting Foundry
  • Vertical Machining Center 1050 – 2 Nos.
  • Vertical Machining Center 640 – 3 Nos.
  • CNC Machines 200 - 4 Nos.
  • CNC Mono 400 - 1 Nos.
  • Heavy Duty Lathe – 3 Nos.
  • Special Purpose Machines – 4 Nos.